A Study of Group III Elements (La, Gd, Eu, and Al) Incorporation on Metal Gate / High–k Stacks for Advanced CMOS Applications

Abstract

The goal of this research is to evaluate the effect of group III elements incorporation into advanced metal gate / high–k dielectric stacks to achieve the desired gate stack work function without degrading electrical performance. The physical origins and possible mechanisms are provided in order to explain the experimental results. By incorporating group III elements into the gate stack, device VFB/VT can be modulated to the desired value for both NMOS (by using Rare Earth metals and oxide) and PMOS (by using an Al-based alloy) while maintaining key device properties. Based on these studies, an alternative route to achieve dual CMOS metal gate / high–k dielectric stacks for the next generation technology is demonstrated and supported with encouraging experimental results. The first part of this work focused on the impact of Rare-Earth metal incorporation on the effective work function of the gate stack by using Fully Silicided (FUSI) Gate approach. Rare-Earth metal incorporated Ni–FUSI gate on HfSiOx dielectric provides 0.3~0.4 V of effective work function shift depending on composition and metal. It was found that the structural properties with Gadolinium (Gd) and Europium (Eu) incorporation into Nickel (Ni) Fully Silicided (FUSI) gate electrodes are markedly different and resulted in different degrees of effective work function modulation. It was also found that the incorporation of Gd and Eu metals into Ni-FUSI gate can remotely scavenge the interfacial oxide layer resulting in lower EOT of the device. The second part of this work focused on the impact of Rare-Earth oxide capping on the electrical properties of NMOS devices. The presence of La atoms at high–k/SiO2 interface formed a dipole layer creating a band offset so that the effective work function of the gate stack is modulated toward NMOS band edge. It was found that the La concentration at high–k/SiO2 interface is the key factor for the VFB modulation whereas the host high–k materials and gate electrode on VFB shift have a minimal impact. In reliability, the incorporation of La2O3 can enhance both breakdown and PBTI characteristics since the La–induced dipole layer can effectively increase barrier height for electron injection as well as passivate some level of bulk defects in the HfO2 layer. The last part of this work addressed the impact of Al-based dielectric capping approach for PMOS devices. The addition of Ta in AlTaOx structure produces charges resulting in desired VT for PMOS devices as well as retarding Al diffusion through the HfO2 layer preventing Al–caused mobility degradation. Furthermore, the reliability characteristics such as breakdown and negative bias temperature instability (NBTI) were studied. The incorporation of an AlTaO capping layer improves device reliability characteristics by suppressing the hydrogen release as well as trap generation during the negative bias stress.

Description

Keywords

gate stack, reliability, advanced CMOS, high-k, metal gate, Vt tuning, work function

Citation

Degree

PhD

Discipline

Electrical Engineering

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